RT Conference Proceedings T1 Characteristics of Fe-, Ni- and Co-based Powder Coatings Fabricated by Laser Metal Deposition without Preheating the base Material A1 Ramiro, Pedro A1 Alberdi, Amaia A1 Ortiz, Mikel A1 Lamikiz, Aitzol A1 Ukar, Eneko AB The objective of this work was to select the best material from Fe-, Ni- and Co-based alloy powder for coating, by Laser Metal Deposition (LMD) the filets of a hardened 42CrMoS4 extrusion screw without preheating process. Even though most of the articles recommended preheating the base material as a condition for a crack free coating, the time wasted in the process decrease the productivity and distortions can be also generated in the part. In this work, a comparison of the main characteristics of the coatings done on preheated and non-preheated base material has been made. The relationships between the relevant LMD parameters (feed rate, laser power, and powder feeding rate) and the main geometrical characteristics of a single clad (height, width, dilution, deposition rate, efficiency, etc.) were examined. In addition, different characteristics of overlapped clads in a preheated, non-preheated and a hardened base material have been also analyzed. All the study was made in the Ibarmia ZVH 45/1600 Add+Process hybrid machine with a high power Yb-Fiber laser (3 kW) and discrete coaxial LMD head. Coatings with thickness from 1.2 to 0.76 were created without cracks and other defects except in the case of Ni-based coating. The microstructural features of these coatings were studied using optical and scanning electron microscopy. The mechanical properties were determined using microhardness measurements and a pin on disk tribometer. SN 2212-8271 YR 2018 FD 2018 LA eng NO Ramiro , P , Alberdi , A , Ortiz , M , Lamikiz , A & Ukar , E 2018 , ' Characteristics of Fe-, Ni- and Co-based Powder Coatings Fabricated by Laser Metal Deposition without Preheating the base Material ' , Procedia CIRP , vol. 68 , pp. 381-386 . https://doi.org/10.1016/j.procir.2017.12.099 NO Publisher Copyright: © 2018 The Authors. Published by Elsevier B.V. DS TECNALIA Publications RD 1 jul 2024