Zero Defect Manufacturing Strategies for Reduction of Scrap and Inspection Effort in Multi-stage Production Systems
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2018
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Abstract
Multi-stage production systems offer a huge potential for defect compensation and defect propagation avoidance on system level, in contrast to current single-stage solutions, in order to reduce scrap and to minimize time-consuming and cost-intensive quality control. Integration of additional sensor systems and sophisticated analysis of the acquired signals enable strategies in the field of downstream compensation, inline rework and enhanced process control without including additional process and inspection stages. The presented strategies are validated in three emerging European industrial sectors (aerospace, railway and medical) yielding a universal solution for zero defect manufacturing in multi-stage production systems.
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Publisher Copyright: © 2017 The Authors.
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Zero-defect manufacturing , Effect elimination , Multi-stage , Production system , Zero-defect manufacturing , Effect elimination , Multi-stage , Production system , Control and Systems Engineering , Industrial and Manufacturing Engineering , SDG 9 - Industry, Innovation, and Infrastructure , Project ID , info:eu-repo/grantAgreement/EC/H2020/723698/EU/Integrated Zero Defect Manufacturing Solution for High Value Adding Multi-stage Manufacturing systems/FORZDM , info:eu-repo/grantAgreement/EC/H2020/723698/EU/Integrated Zero Defect Manufacturing Solution for High Value Adding Multi-stage Manufacturing systems/FORZDM , Funding Info , This project has received funding from the European_x000D_ Union’s Horizon 2020 research and innovation programme_x000D_ under grant agreement No 723698. , This project has received funding from the European_x000D_ Union’s Horizon 2020 research and innovation programme_x000D_ under grant agreement No 723698.
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Eger , F , Coupek , D , Caputo , D , Colledani , M , Penalva , M , Ortiz , J A , Freiberger , H & Kollegger , G 2018 , ' Zero Defect Manufacturing Strategies for Reduction of Scrap and Inspection Effort in Multi-stage Production Systems ' , Procedia CIRP , vol. 67 , pp. 368-373 . https://doi.org/10.1016/j.procir.2017.12.228