Novel thermal management strategy for improved inverter reliability in electric vehicles

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2020-11-12
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Abstract
Requirements for electric vehicle (EV) propulsion systems—i.e., power density, switching frequency and cost—are becoming more stringent, while high reliability also needs to be ensured to maximize a vehicle’s life-cycle. Thus, the incorporation of a thermal management strategy is convenient, as most power inverter failure mechanisms are related to excessive semiconductor junction temperatures. This paper proposes a novel thermal management strategy which smartly varies the switching frequency to keep the semiconductors’ junction temperatures low enough and consequently extend the EV life-cycle. Thanks to the proposal, the drivetrain can operate safely at maximum attainable performance limits. The proposal is validated through simulation in an advanced digital platform, considering a 75-kW in-wheel Interior Permanent Magnet Synchronous Machine (IPMSM) drive fed by an automotive Silicon Carbide (SiC) power converter.
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Publisher Copyright: © 2020 by the authors. Licensee MDPI, Basel, Switzerland.
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Electric vehicle , Reliability , SiC , Thermal management , General Materials Science , Instrumentation , General Engineering , Process Chemistry and Technology , Computer Science Applications , Fluid Flow and Transfer Processes , SDG 7 - Affordable and Clean Energy , Project ID , info:eu-repo/grantAgreement/EC/H2020/783174 /EU/High performant Wide Band Gap Power Electronics for Reliable, energy eFficient drivetrains and Optimization thRough Multi-physics simulation/HiPERFORM , info:eu-repo/grantAgreement/EC/H2020/783174 /EU/High performant Wide Band Gap Power Electronics for Reliable, energy eFficient drivetrains and Optimization thRough Multi-physics simulation/HiPERFORM , Funding Info , This work has been supported in part by the European Commission through ECSEL Joint Undertaking_x000D_ (JU) under Grant Agreement No. 783174 (HiPERFORM project), by the Government of the Basque Country within_x000D_ the research program ELKARTEK as the projects ELPIVE (KK-2019/0006) and ENSOL 2 (KK-2020/00077), by the_x000D_ Government of the Basque Country within the fund for research groups of the Basque University system IT978-16,_x000D_ by the Government of Spain through the Agencia Estatal de Investigación Project DPI2017-85404-P, and by the_x000D_ Generalitat de Catalunya through the Project 2017 SGR 872. , This work has been supported in part by the European Commission through ECSEL Joint Undertaking_x000D_ (JU) under Grant Agreement No. 783174 (HiPERFORM project), by the Government of the Basque Country within_x000D_ the research program ELKARTEK as the projects ELPIVE (KK-2019/0006) and ENSOL 2 (KK-2020/00077), by the_x000D_ Government of the Basque Country within the fund for research groups of the Basque University system IT978-16,_x000D_ by the Government of Spain through the Agencia Estatal de Investigación Project DPI2017-85404-P, and by the_x000D_ Generalitat de Catalunya through the Project 2017 SGR 872.
Citation
Trancho , E , Ibarra , E , Prieto , P , Arias , A , Lis , A & Pai , A P 2020 , ' Novel thermal management strategy for improved inverter reliability in electric vehicles ' , Applied Sciences (Switzerland) , vol. 10 , no. 22 , 8024 , pp. 1-14 . https://doi.org/10.3390/app10228024 , https://doi.org/10.3390/app10228024