Browsing by Keyword "info:eu-repo/grantAgreement/EC/FP7/262840/EU/Design and Manufacturing of Catalytic Membrane Reactors by developing new nano-architectured catalytic and selective membrane materials/DEMCAMER"
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Item Catalytic membrane reactor for the production of biofuels(2016-06-15) Liuzzi, Dalia; Pérez-Alonso, Francisco José; Fierro, José Luis G.; Rojas, Sergio; Van Wijk, Frank L.; Roghair, Ivo; Van Sint Annaland, Martin; Fernandez, Ekain; Viviente, Jose Luis; Tanaka, D. A.Pacheco; TECNOLOGÍAS DE HIDRÓGENO; TECNOLOGÍA DE MEMBRANAS E INTENSIFICACIÓN DE PROCESOSThe H2-distributed feeding concept using Pd/Ag-based membranes and an Ru-based catalyst in a Packed Bed Membrane Reactor (H2-PBMR) for the synthesis of biofuels via the so-called Fischer-Tropsch Synthesis has been demonstrated. The most successful approach resulted when H2-poor syngas (H2/CO = 1) typically obtained from the gasification of biomass was fed directly through the reaction chamber, i.e., to the catalyst bed, whereas the H2 needed to reach the proper stoichiometry for the FTS (H2/CO = 2) was admitted, and properly distributed, into the catalyst bed through the Pd/Ag-based membrane by flowing H2/He mixtures at the retentate side of the membrane. Under the optimum reaction conditions, the CO conversion measured with the H2-distributed feeding concept is lower than that obtained in a conventional Packed Bed Reactor with H2/CO = 2 (37.9 vs 50.7%), but significantly higher than that obtained in a conventional reactor with H2/CO = 1 (14.1%). Remarkably, the productivity towards high-molecular hydrocarbons increases by almost 70% and the methane production decreases by one order of magnitude when using the H2-distributed feeding concept in a Packed Bed Membrane Reactor.Item Fluidized Bed Membrane Reactors for Ultra Pure H2 Production - A Step forward towards Commercialization(2016-03-19) Helmi, Arash; Fernandez, Ekain; Melendez, Jon; Pacheco Tanaka, David A.; Gallucci, Fausto; van Sint Annaland, Martin; TECNOLOGÍAS DE HIDRÓGENO; Tecnalia Research & Innovation; TECNOLOGÍA DE MEMBRANAS E INTENSIFICACIÓN DE PROCESOSIn this research the performance of a fluidized bed membrane reactor for high temperature water gas shift and its long term stability was investigated to provide a proof-of-concept of the new system at lab scale. A demonstration unit with a capacity of 1 Nm3/h of ultra-pure H2 was designed, built and operated over 900 h of continuous work. Firstly, the performance of the membranes were investigated at different inlet gas compositions and at different temperatures and H2 partial pressure differences. The membranes showed very high H2 fluxes (3.89E 6 mol m 2 Pa 1 s 1 at 400 C and 1 atm pressure difference) with a H2/N2 ideal perm-selectivity (up to 21,000 when integrating five membranes in the module) beyond the DOE 2015 targets. Monitoring the performance of the membranes and the reactor confirmed a very stable performance of the unit for continuous high temperature water gas shift under bubbling fluidization conditions. Several experiments were carried out at different temperatures, pressures and various inlet compositions to determine the optimum operating window for the reactor. The obtained results showed high hydrogen recovery factors, and very low CO concentrations at the permeate side (in average <10 ppm), so that the produced hydrogen can be directly fed to a low temperature PEM fuel cell.Item Syngas upgrading in a membrane reactor with thin Pd-alloy supported membrane(2015-09-14) Brunetti, A.; Caravella, A.; Fernandez, E.; Pacheco Tanaka, D. A.; Gallucci, F.; Drioli, E.; Curcio, E.; Viviente, J. L.; Barbieri, G.; TECNOLOGÍAS DE HIDRÓGENO; TECNOLOGÍA DE MEMBRANAS E INTENSIFICACIÓN DE PROCESOSIn hydrogen production, the syngas streams produced by reformers and/or coal gasification plants contain a large amount of H2 and CO in need of upgrading. To this purpose, reactors using Pd-based membranes have been widely studied as they allow separation and recovery of a pure hydrogen stream. However, the high cost of Pd-membranes is one of the main limitations for scaling up technology. Therefore, many researchers are now pursuing the possibility of using supported membranes with as thin as possible Pd-alloy layers. In this work, the upgrading of a syngas stream is experimentally investigated in a water gas shift membrane reactor operated in a high temperature range with an ultra-thin supported membrane (3.6 micron-thick). The membrane permeance was measured before and after catalyst packing and also after reaction for 2100 h of operation in total. Membrane reactor performance was evaluated as a function of operating conditions such as temperature, pressure, gas hourly space velocity, feed molar ratio, and sweep gas. A CO conversion significantly higher than the thermodynamics upper limit of a traditional reactor was achieved, even at high gas hourly space velocities and a 25% less reaction volume than that of a traditional reactor was enough to achieve a 90% equilibrium conversion.