Browsing by Keyword "Superalloy"
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Item Adjustment of Numerical Simulation Model to the Investment Casting Process(2013-09) Anglada, Eva; Meléndez, Antton; Maestro, Laura; Domínguez, Ignacio; Domiguez, I.; CIRMETAL; Tecnalia Research & InnovationThis paper presents the adjustment process of a simulation model to improve the correlation between simulation results and parts industrially manufactured. It includes the data registration at foundry plant, the preliminary set-up of the model and the later adjustment process to reach a correlation level according to the industrial necessities. The adjustment has been performed by means of inverse modelling. This technique uses thermal histories experimentally registered as base, and modifies the material properties and boundary conditions used in simulation until reaching a good correlation between numerical simulated cooling curves and they registered experimentally. The adjustment has been also focused on the shrinkage defects. The simulation model is a FEM model developed in commercial software specifically focused on metal casting simulation. The case of study is an investment casting process, vacuum poured, of a nickel base superalloy designated Hastelloy X. Usual in the manufacture of components for aeronautical turbines.Item Finite Element Model Correlation of an Investment Casting Process(Trans Tech Publications, 2014-06) Anglada, Eva; Meléndez, Antton; Maestro, Laura; Domínguez, Ignacio; CIRMETAL; Tecnalia Research & InnovationThe achievement of reliable simulations, in the case of complex processes as is the investment casting, is not a trivial task. Their accuracy is significantly related with the knowledge of the material properties and boundary conditions involved, but the estimation of these values usually is highly complex. One helpful option to try to avoid these difficulties is the use of inverse modelling techniques, where experimental temperature measurements are used as base to correlate the simulation models. The research presented hereafter corresponds to the correlation of a finite element model of the investment casting process of two nickel base superalloys, Hastelloy X and Inconel 718. The simulation model has been developed in a commercial software focused specifically on metal casting simulation. The experimental measurements used as base for the adjustment, have been performed at industrial facilities. The methodology employed combines the use of an automatic tool for model correlation with the manual adjustment guided by the researchers. Results obtained present a good agreement between simulation and experimental measurements, according to the industrial necessities. The model obtained is valid for the two studied cases with the only difference of the alloy material properties. The values obtained for the adjusted parameters in both cases are reasonable compared with bibliographic values. These two circumstances suggest that the obtained correlation is appropriate and no overfitting problems exist on it.