Browsing by Keyword "Joining"
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Item Infra-red and vibration tests of hybrid ablative/ceramic matrix technological breadboards for earth re-entry thermal protection systems(2017-05-03) Barcena, Jorge; Garmendia, Iñaki; Triantou, Kostoula; Mergia, Konstatina; Perez, Beatriz; Florez, Sonia; Pinaud, Gregory; Bouilly, Jean-Marc; Fischer, Wolfgang P.P.; EXTREMAT; POLIMEROSA new thermal protection system for atmospheric earth re-entry is proposed. This concept combines the advantages of both reusable and ablative materials to establish a new hybrid concept with advanced capabilities. The solution consists of the design and the integration of a dual shield resulting on the overlapping of an external thin ablative layer with a Ceramic Matrix Composite (CMC) thermo-structural core. This low density ablative material covers the relatively small heat peak encountered during re-entry the CMC is not able to bear. On the other hand the big advantage of the CMC based TPS is of great benefit which can deal with the high integral heat for the bigger time period of the re-entry. To verify the solution a whole testing plan is envisaged, which as part of it includes thermal shock test by infra-red heating (heating flux up to 1 MW/m2) and vibration test under launcher conditions (Volna and Ariane 5). Sub-scale tile samples (100×100 mm2) representative of the whole system (dual ablator/ceramic layers, insulation, stand-offs) are specifically designed, assembled and tested (including the integration of thermocouples). Both the thermal and the vibration test are analysed numerically by simulation tools using Finite Element Models. The experimental results are in good agreement with the expected calculated parameters and moreover the solution is qualified according to the specified requirements.Item Joining of ceramic matrix composites to high temperature ceramics for thermal protection systems(2016-02-01) Jiménez, C.; Mergia, K.; Lagos, M.A.; Yialouris, P.; Agote, Iñigo; Liedtke, V.; Messoloras, S.; Panayiotatos, Y.; Padovano, E.; Badini, C.; Wilhelmi, C.; Bárcena, Jorge; EXTREMATThe current work reports a novel approach for the integration of external protective SIC multilayers with ceramic matrix composite (C-f/SiC) with the view of application in aerospace heat protection systems. The integration method is based on diffusion brazing bonding. As a joining agent the MAX-Phase Ti3SiC2, produced by self-propagating high temperature synthesis, has been employed. The pressure applied during the joining process and its effect on the microstructure of the integrated structure is discussed. Microstructural analysis of the resulting joints is conducted using scanning electron microscopy coupled with energy dispersive spectroscopy and X-ray diffraction measurements. Analysis of the joints showed that the bonds are uniform, dense, with few crack vertical to the interface which are not detrimental for the performance of the joints. Ground re-entry tests showed that the joints survive 5 re-entry cycles at 1391 and 1794 degrees C without any detectable damage. (C) 2015 Elsevier Ltd. All rights reserved.