Browsing by Keyword "Hybrid manufacturing"
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Item Analysis of the Machining Process of Inconel 718 Parts Manufactured by Laser Metal Deposition(2019-07-01) Ostra, Txomin; Alonso, Unai; Veiga, Fernando; Ortiz, Mikel; Ramiro, Pedro; Alberdi, Amaia; FABRIC_INTEL; Tecnalia Research & InnovationLaser metal deposition (LMD) is an additive manufacturing process that allows the manufacturing of near-net-shape products. This could mean significant savings in terms of materials and costs in the manufacturing of high-performance components for the aeronautical industry. In this work, an analysis of how the LMD processing of alloy 718 affects the final machining has been carried out. For this purpose, a comparative study has been done by means of the monitoring of the end milling process of a part manufactured by LMD and a rough-milled part from forged material. Differences between process outputs such as chip morphology and cutting forces were studied. Material characteristics such as microstructure, hardness and mechanical properties were also analyzed.Item Analysis of the Machining Process of Titanium Ti6Al-4V Parts Manufactured by Wire Arc Additive Manufacturing (WAAM)(2020-02-01) Veiga, Fernando; Gil Del Val, Alain; Suárez, Alfredo; Alonso, Unai; Tecnalia Research & Innovation; FABRIC_INTELIn the current days, the new range of machine tools allows the production of titanium alloy parts for the aeronautical sector through additive technologies. The quality of the materials produced is being studied extensively by the research community. This new manufacturing paradigm also opens important challenges such as the definition and analysis of the optimal strategies for finishing-oriented machining in this type of part. Researchers in both materials and manufacturing processes are making numerous advances in this field. This article discusses the analysis of the production and subsequent machining in the quality of TI6Al4V produced by Wire Arc Additive Manufacturing (WAAM), more specifically Plasma Arc Welding (PAW). The promising results observed make it a viable alternative to traditional manufacturing methods.Item OPTIMIZATION OF THE EFFICIENCY OF THE LASER METAL DEPOSITION PROCESS APPLIED TO HIGH HARDNESS COATINGS BY THE ANALYSIS OF DIFFERENT TYPES OF COAXIAL NOZZLES(2018-11) Ramiro-Castro, Pedro; Ortiz-Edesa, Mikel; Alberdi-Gurrutxaga, Amaia; Lamikiz-Mentxaka, Aitzol; FABRIC_INTELLaser Metal Deposition (LMD) or laser cladding is a technology capable of coating, repairing and manufacturing components by injecting molten metal powder on a substrate. Some of the advantages of this technology are: wide range of materials available in powder, reduced thermal distortion, coatings and repaired parts of high quality. However, the biggest advantage can be its relative ease of implementation in a multiprocess machine tool and subsequent automatization. The supply of hybrid machines in the world market that implements the LMD process is increasing (IBARMIA, DMG MORI, MAZAK, OKUMA, etc...), making the production more flexible in a single machine and introducing this process in more applications and industrial sectors. However, hybridization also presents problems that are difficult to solve. Some of the most noteworthy are those associated with the use of powdered metallic material both from the point of view of the safety and hygiene of the operators and also of the waste management and integrity of the machine itself, being its most serious effects at lower efficiency of the process. In this article, the study of the efficiency of different LMD nozzles is addressed for the coating of a hardened steel using for it the hybrid multiprocess machine IBARMIA ZVH45 /1600 Add + process, with the aim of finding the most efficient and, therefore (the one that generates less waste) and which, in turn, offers good productivity.