Browsing by Author "Seddon, Richard"
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Item Application of standardization for the design and construction of carbon nanotube-based product pilot lines in compliance with EU regulation on machinery(2019-10-17) López de Ipiña, Jesús M; Florez, Sonia; Seddon, Richard; Chapartegui, Maialen; Hernan, Angel; Insunza, Mario; Vavouliotis, Antonios; Koutsoukis, Gregorios; Latko-Durałek, Paulina; Durałek, Paweł; Perez, Pilar; Gutierrez-Cañas, Cristina; Tecnalia Research & Innovation; SMART_MON; POLIMEROSThe "PLATFORM" manufacturing ecosystem for pilot production of pre-commercial CNT-based nano-enabled products, consists of three pilot lines (PPLs) for the manufacture of buckypapers, doped prepregs and doped veils. The PPLs have been constructed with the ultimate goal to commercialize these products in the European market in 2020/2022.This goal requires having the PPLs in compliance with the applicable product safety regulation by that date (CE marking). The main EU regulation for new machinery (as the PPLs) is the Directive 2006/42/EC on Machinery (MD). This Directive sets out the general mandatory Essential Health and Safety Requirements (EHSRs) related to the design and construction of machinery, while particular technical specifications for fulfilling them are provided in European harmonized standards. Application of harmonized standards is voluntary but confers a presumption of conformity with the EHSRs they cover. The PPLs are unique machines for own use and must comply with the MD before they are put into service, in 2020/2022. But the MD does not provide specific EHSRs for nanosafety and no harmonized standards are available in this field for the safe design of the PPLs. In this context, this paper shows the standardization strategy followed by the project PLATFORM (GA 646307) to design the PPLs in compliance with the EHSR referred to the risks to health resulting from hazardous substances emitted by machinery (MD, Annex I, EHSR 1.5.13). In the absence of nanosafety harmonized standards to satisfy the aforementioned EHSR, the design and design verification of the PPLs were carried out through A & B - type harmonized standards (e.g. EN ISO 12100, EN ISO 14123-1/2), and other European and international standards.Item Enhancement of electrical conductivity of composite structures by integration of carbon nanotubes via bulk resin and/or buckypaper films(2017-08-01) Gaztelumendi, Idoia; Chapartegui, Maialen; Seddon, Richard; Flórez, Sonia; Pons, François; Cinquin, Jacques; Tecnalia Research & Innovation; POLIMEROSThis study describes two approaches for the incorporation of carbon nanotubes (CNTs) in carbon fibre reinforced polymer (CFRP) composites, through the addition of the CNTs in the bulk resin and by the addition of CNT-based buckypaper (BP) in the CFRP structure. Several laminates were successfully manufactured integrating these two approaches, where a significant improvement of the electrical conductivity (EC) values was found. Additionally, in order to compare different surface preparations and testing methods, a cross check of EC test was carried out among different laboratories. This characterization was complemented with scanning electron microscopy (SEM) analyses, results of which were used to rule out a complete filtering effect of the CNTs. Furthermore, interlaminar shear strength (ILSS) tests were also performed, with the aim of assessing the mechanical behavior of the different configurations.Item Implementation of a safe-by-design approach in the development of new open pilot lines for the manufacture of carbon nanotube-based nano-enabled products(2017-06-01) López de Ipiña, J.M.; Hernan, Angel; Cenigaonaindia, Xabier; Insunza, Mario; Florez, Sonia; Seddon, Richard; Vavouliotis, Antonios; Kostopoulos, Vasilios; Latko, Paulina; Durałek, Paweł; Kchit, Nadir; Duralek, Paweł; Tecnalia Research & Innovation; SMART_MON; POLIMEROSThe project PLATFORM (H2020, GA 646307) aims to develop three new pilot lines (PPLs) for the manufacture of carbon nanotube-based nano-enabled products (buckypapers, treated prepregs, doped veils), for the European aeronautics and automotive industries (a Technology Readiness Level 6 - TRL6 -is expected at the end of the project). The Machinery Directive 2006/42/EC (MD) - transposed into the respective national legislations -is the European regulatory framework for the design and construction of new machinery, as the future PPLs. PPLs are not required to comply with the provisions of the MD until they are put into service - expected in 2020, after project completion - but then, the MD will be fully applicable. In this regulatory context, the project PLATFORM is aligning the design of the PPLs according to the MD requirements, in order to facilitate the CE marking in 2020 (TRL9) and avoid potential economic costs associated with future re-adaptations or modifications needed to ensure compliance with the MD. This paper discusses the methodological approach followed by the project PLATFORM to integrate all the nanosafety aspects in the design of the PPLs, in order to achieve safe designs in conformity with the relevant Essential Health and Safety Requirements (EHSRs) of the MD. Since machinery must be designed and constructed taking into account the results of the risk assessment (RA), this paper describes the systematic and iterative approach for RA and risk reduction followed to eliminate hazards as far practicable and to adequately reduce risks by the implementation of protective measures. This process has been guided by the harmonized standards EN ISO 12100 and EN ISO 14123, taking the relevant phases of life cycle, expected uses and operation modes of the PPLs into account. A specific tool to guide the safe design of the PPLs and facilitate the RA process has also been produced by the project (PLATFORM -SbD toolkit).