Browsing by Author "Kaltzakorta, Idurre"
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Item Different Phenomena Encountered during Dilatometry of Low-density Steels(2021-11-22) Jimbert, Pello; Guraya, Teresa; Kaltzakorta, Idurre; Gutiérrez, Teresa; Elvira, Roberto; Tafaghodi Khajavi, Leili; CIRMETALIn recent decades, highly alloyed low-density steels are being developed to reduce the weight of different automotive parts. Dilatometry can be a very useful experimental technique to understand phase transformations during heating or cooling of new low-density steel alloys. When performing dilatometry measurements some assumptions are made such as the homogeneity of the sample material tested during the experiment. In this study, dilatometry tests were performed for two different low-density steels, and the variations of the composition between the surface and the inner part of the sample were analyzed. The migration of manganese by diffusion from the interior of the samples and finally its evaporation on the surface under vacuum were observed. This compositional gradient generated in the samples may influence the veracity and interpretation of the results obtained in dilatometry when working with high manganese steel alloys. The detachment of surface grains created by this compositional change near the surface of the samples is also investigated.Item Evolution of Microstructure during Isothermal Treatments of a Duplex-Austenitic 0.66C11.4Mn.9.9Al Low-Density Forging Steel and Effect on the Mechanical Properties(Multidisciplinary Digital Publishing Institute (MDPI), 2021-01-26) Kaltzakorta, Idurre; Gutierrez, Teresa; Elvira, Roberto; Jimbert, Pello; Guraya, TeresaIn the last decades, low-density steels for forging have increasing interest in the automotive industry, and good mechanical properties are required for their real application. This paper describes the results obtained for a 0.66C11.4Mn9.9Al duplex austenitic low-density steel after applying a set of isothermal treatments at different combinations of time and temperature, aimed to promote kappa carbide precipitation, and improve the mechanical properties obtained with a water quenching treatment. The effects of the different isothermal treatments on the microstructure and on the mechanical properties have been analyzed and compared to those obtained from a quenching heat treatment. We found that isothermal treatments in the range temperature between 550–750 °C promoted the profuse precipitation of coarse kappa carbides at grain boundaries, which dramatically reduced the ductility of the alloy, whereas a traditional quenching treatment resulted in a better combination of ductility and mechanical strength.Item Manufacturing and forging issues encountered while upscaling 1.3C30Mn10Al-austenitic and 0.65C12Mn-duplex low-density steels(2021-07) Kaltzakorta, Idurre; Gutierrez, Teresa; Elvira, Roberto; Jimbert, Pello; Guraya, Teresa; CIRMETALDifficulties found when manufacturing and forging two low density steels in different scales are described in this work. Austenitic and duplex low-density steels have attracted a lot of interest due to their good combination of mechanical properties and density reduction. In this work, the fabrication of 1.3 C30Mn10Al austenitic low-density steel and 0.65 C12Mn10Al duplex low-density steel have been studied. The scaling up of the manufacturing process from 1 Kg to 35 Kg ingots of both materials and the subsequent hot forging of the ingots is described, showing the difficulties encountered during the production and transformation of these steels. Only the small ingots were successfully forged, but not the larger ones, showing the important differences in the forging properties depending on the geometry and dimensions of the final part to be forged, and the homogenization temperatures. The possible causes of this scale dependence are proposed from the experimental results obtained, as well as from the hot axial compression tests and the thermodynamic simulations carried out.Item Novel Metallic Alloys as Phase Change Materials for Heat Storage in Direct Steam Generation Applications(AMER INST PHYSICS, 2 HUNTINGTON QUADRANGLE, STE 1NO1, MELVILLE, NY 11747-4501 USA, 2016-05-31) Nieto-Maestre, Javier; Iparraguirre-Torres, Iñigo; Amondarain-Velasco, Z.; Kaltzakorta, Idurre; Merchán-Zubieta, Mikel; Rajpaul, Vikesh; Richter, Christoph; Tecnalia Research & Innovation; VALORIZACIÓN DE RESIDUOS; CIRMETALConcentrating Solar Power (CSP) is one of the key electricity production renewable energy technologies with a clear distinguishing advantage: the possibility to store the heat generated during the sunny periods, turning it into a dispatchable technology. Current CSP Plants use an intermediate Heat Transfer Fluid (HTF), thermal oil or inorganic salt, to transfer heat from the Solar Field (SF) either to the heat exchanger (HX) unit to produce high pressure steam that can be leaded to a turbine for electricity production, or to the Thermal Energy Storage (TES) system. In recent years, a novel CSP technology is attracting great interest: Direct Steam Generation (DSG). The direct use of water/steam as HTF would lead to lower investment costs for CSP Plants by the suppression of the HX unit. Moreover, water is more environmentally friendly than thermal oils or salts, not flammable and compatible with container materials (pipes, tanks). However, this technology also has some important challenges, being one of the major the need for optimized TES systems. In DSG, from the exergy point of view, optimized TES systems based on two sensible heat TES systems (for preheating of water and superheating vapour) and a latent heat TES system for the evaporation of water (around the 70% of energy) is the preferred solution. This concept has been extensively tested [1, 2, 3] using mainly NaNO3 as latent heat storage medium. Its interesting melting temperature (Tm) of 306°C, considering a driving temperature difference of 10°C, means TES charging steam conditions of 107 bar at 316°C and discharging conditions of 81bar at 296°C. The average value for the heat of fusion (ΔHf) of NaNO3 from literature data is 178 J/g [4]. The main disadvantage of inorganic salts is their very low thermal conductivity (0.5 W/m.K) requiring sophisticated heat exchanging designs. The use of high thermal conductivity eutectic metal alloys has been recently proposed [5, 6, 7] as a feasible alternative. Tms of these proposed eutectic alloys are too high for currently available DSG solar fields, for instance the Mg49-Zn51 alloy melts at 342°C requiring saturated steam pressures above 160 bar to charge the TES unit. Being aware of this, novel eutectic metallic alloys have been designed reducing the Tms to the range between 285°C and 330°C (79bar and 145bar of charging steam pressure respectively) with ΔHfs between 150 and 170 J/g, and thus achieving metallic Phase Change Materials (PCM) suitable for the available DSG technologies.Item TiO2 nanoparticle addition into molten steel: From lab scale to Industrial scale(Trans Tech Publications Ltd., 2014) Kaltzakorta, Idurre; Callejo, Lorena M.; Idoyaga, ZuriñeIn this work, the design of a new technology for nanoparticle addition into molten steel that improves the mechanical properties of the material, as well as the upscale of the process, was pursued. The process was scaled from laboratory to industrial level starting from first experiments carried out in pure iron bath, in order to analyze the behavior of nanoparticles in molten metal environment, and finishing with the addition of nanoparticles into microalloyed steel bath as industrial trials. The first steps of the research were performed in the levitation furnace at Tecnalia R&I installations that can cast samples up to 1 kg, continuing with a high vacuum furnace with a capacity up to 35 Kg. By the end of the investigation, the process was scaled up to industrial level at Gerdau facilities.