Browsing by Author "Diez-Olivan, Alberto"
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Item Data Augmentation for Industrial Prognosis Using Generative Adversarial Networks(Springer, 2020-10-27) Ortego, Patxi; Diez-Olivan, Alberto; Del Ser, Javier; Sierra, Basilio; Analide, Cesar; Novais, Paulo; Camacho, David; Yin, Hujun; Tecnalia Research & Innovation; IAThe Industry 4.0 revolution allows monitoring and intelligent processing of big amounts of data. When monitoring certain assets, very few data is found for operation under faulty conditions because the cost of not operating properly is unacceptable and thus preventive strategies are put in practice. Because machine learning algorithms are data exhaustive, synthetic data can be created for these cases. Deep learning techniques have been proven to work very well for these cases. Generative Adversarial Networks (GANs) have been deployed in numerous applications with data augmentation objectives, but not so much for balancing unidimensional series with few data. In this paper, a GAN is applied in order to augment data for assets operating under faulty conditions. The proposed method is validated on a real industrial case, yielding promising results with respect to the case with no strategy for class imbalance whatsoever.Item Fault Detection and RUL Estimation for Railway HVAC Systems Using a Hybrid Model-Based Approach(2021-06-16) Gálvez, Antonio; Diez-Olivan, Alberto; Seneviratne, Dammika; Galar, Diego; Tecnalia Research & Innovation; INDUSTRY_THINGSHeating, ventilation, and air conditioning (HVAC) systems installed in a passenger train carriage are critical systems, whose failures can affect people or the environment. This, together with restrictive regulations, results in the replacement of critical components in initial stages of degradation, as well as a lack of data on advanced stages of degradation. This paper proposes a hybrid model-based approach (HyMA) to overcome the lack of failure data on a HVAC system installed in a passenger train carriage. The proposed HyMA combines physics-based models with data-driven models to deploy diagnostic and prognostic processes for a complex and critical system. The physics-based model generates data on healthy and faulty working conditions; the faults are generated in different levels of degradation and can appear individually or together. A fusion of synthetic data and measured data is used to train, validate, and test the proposed hybrid model (HyM) for fault detection and diagnostics (FDD) of the HVAC system. The model obtains an accuracy of 92.60%. In addition, the physics-based model generates run-to-failure data for the HVAC air filter to develop a remaining useful life (RUL) prediction model, the RUL estimations performed obtained an accuracy in the range of 95.21–97.80% Both models obtain a remarkable accuracy. The development presented will result in a tool which provides relevant information on the health state of the HVAC system, extends its useful life, reduces its life cycle cost, and improves its reliability and availability; thus enhancing the sustainability of the system.Item On-Line Monitoring of Blind Fastener Installation Process(2019) Camacho, Javier; Veiga, Fernando; Penalva, Mari Luz; Diez-Olivan, Alberto; Deitert, Lutz; López de Lacalle, Norberto; Tecnalia Research & Innovation; FABRIC_INTELBlind fasteners are of special interest for aircraft construction since they allow working on joints where only one side is accessible, as is the case in many common aerospace box-type structures, such as stabilizers and flaps. This paper aims to deliver an online monitoring method for the detection of incorrect installed blind fasteners. In this type of fastener, the back side of the assembly is not accessible, so monitoring the process installation is suitable as a system to assess the formed head at the back side with no access. The solution proposed consists of an on-line monitoring system that is based on sensor signals acquired during the installation. The signals are conveniently analyzed in order to provide an evaluation outcome on how the fastener was installed. This new method will help production to decrease/eliminate time and cost-intensive inspections and fasteners over installation in structures. The decrease of the number of installed fasteners will also contribute to weight savings and will reduce the use of resources.Item Quantile regression forests-based modeling and environmental indicators for decision support in broiler farming(2019-06) Diez-Olivan, Alberto; Averós, Xavier; Sanz, Ricardo; Sierra, Basilio; Estevez, Inma; Tecnalia Research & InnovationAn efficient and sustainable animal production requires fine-tuning and control of all the parameters involved. But this is not a simple task. Animal farming is a complex biological system in which environmental parameters and management practices interact in a dynamic way. In addition, the typical non-linear response of biological processes implies that relationships across parameters that are critical to assure animal welfare and performance are difficult to determine. In this paper a novel decision support system based on environmental indicators and on weights, leg problems and mortality rates is proposed to address this issue. The data-driven modeling process is performed by a quantile regression forests approach that allows estimating growth, welfare and mortality parameters on the basis of environmental deviations from optimal farm conditions. Resulting models also provide confidence intervals able to deal with uncertainty. They are deployed in farm, offering an accessible tool for farmers, veterinarians and technical personnel. Experimental results involving 20 flocks of broiler meat chickens from different farms show the validity of the system, obtaining robust prediction intervals and high accuracy, namely over 81% for every model. The in-field use of the proposed approach will facilitate an efficient and animal welfare-friendly production management.